Just an odd thought ...
If you only do digital downloads ... how is she even seeing the shipping page?
Could you check to see what products are in her customer basket and see if those products have downloads setup on the attributes?
To do this, get her customers_id and in phpMyAdmin search for her customers_id in the table:
customers_basket
and you will find the products_id of the Product(s) in her basket ...
In your Zen Cart Admin, go to the Product and edit it to ensure that there is no weight on the Product ...
Now, go to your Attributes Controller and see if her Products are setup correctly for the downloads she has selected ...



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