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I have cart that I was testing a while back in joomla and I just tested it and the USPS First Class is working.
So it feels like whatever is going on it's with the zen cart module.

I'm getting the same problem

Sorry I hadn't been back here in a while.
Dang I just tried what DrByte said on my test server and it was easier to follow than any of the rest and worked perfect.

Well alright then. In my case I went back and followed post #8 carefully although I was still confused a little but where I was confused I took a guess at what he meant and was right.
I now have...

Yeah really. Because I just screwed the whole site up. Thank goodness it was on a test server.