My client has a flat rate module installed on his cart which he says was working fine (though I'm beginning to wonder). If you are Australian and go thru checkout , you have 2 choices, one is for common and one is for express. No matter which one you choose, the higher express rate shows on the payment page. I 've check the mod and check the page source to see if the radio buttons have the correct values and they do. So I now turn to the forum. So you see anything wrong with this or can you think of what might be happening?

PHP Code:
class flat {
    var 
$code$title$description$icon$enabled$is_international;

// class constructor
    
function flat() {
      global 
$order$db;

      
$this->code 'flat';
      
$this->title MODULE_SHIPPING_FLAT_TEXT_TITLE;
      
$this->description MODULE_SHIPPING_FLAT_TEXT_DESCRIPTION;
      
$this->sort_order MODULE_SHIPPING_FLAT_SORT_ORDER;
      
$this->icon '';
      
$this->tax_class MODULE_SHIPPING_FLAT_TAX_CLASS;
      
$this->tax_basis MODULE_SHIPPING_FLAT_TAX_BASIS;
      
      
$this->is_international false;

      
// disable only when entire cart is free shipping
      
if (zen_get_shipping_enabled($this->code)) {
        
$this->enabled = ((MODULE_SHIPPING_FLAT_STATUS == 'True') ? true false);
      }

      if ( (
$this->enabled == true) && ((int)MODULE_SHIPPING_FLAT_ZONE 0) ) {
        
$check_flag false;
        
$check $db->Execute("select zone_id from " TABLE_ZONES_TO_GEO_ZONES " where geo_zone_id = '" MODULE_SHIPPING_FLAT_ZONE "' and zone_country_id = '" $order->delivery['country']['id'] . "' order by zone_id");
        while (!
$check->EOF) {
          if (
$check->fields['zone_id'] < 1) {
            
$check_flag true;
            break;
          } elseif (
$check->fields['zone_id'] == $order->delivery['zone_id']) {
            
$check_flag true;
            break;
          }
          
$check->MoveNext();
        }

        if (
$check_flag == false) {    //this order is international shipping
            // $this->enabled = false;
            
            
$this->is_international true;
            
$this->enabled false;    //12/18/2009, 17:52:43  by Hao to disable flat shipping when international is on
        
}
      }
    }

// class methods
    
function quote($method '') {
      global 
$order;
    
    
/*
    rules for shipping cost:
    Domestic:
    1. books or mixed, express, 16.00
    2. books or mixed, common, 13.00
    3. only none books, 5.00
    
    International:
    1. 27.00
    */
      
$this->quotes = array('id' => $this->code,
                            
'module' => MODULE_SHIPPING_FLAT_TEXT_TITLE
                            
);

        
$products_type get_cart_contents_type();    //see this function in extra_datafiles


        
if($this->is_international)
          
$this->quotes['methods'][] = array('id' => $this->code,
                                         
'title' => MODULE_SHIPPING_FLAT_TEXT_INTERNATIONAL_SHIPPING,
                                          
'cost' => MODULE_SHIPPING_INTERNATIONAL_COST);
        else{
            if(
$products_type == CATEGORY_SPECIALS_ONLY)    //only small items and none books
                  
$this->quotes['methods'][] = array('id' => $this->code,
                                         
'title' => MODULE_SHIPPING_FLAT_TEXT_SMALL_ITEMS_SHIPPING,
                                          
'cost' => MODULE_SHIPPING_NONE_BOOKS_SMALL_ITEMS_COST);
            else
            {
                  
$this->quotes['methods'][] = array('id' => 'express',
                                         
'title' => MODULE_SHIPPING_FLAT_TEXT_AP_EXPRESS_SATCHEL,
                                          
'cost' => MODULE_SHIPPING_AUSTRALIA_EXPRESS_POST_COST);

                  
$this->quotes['methods'][] = array('id' => 'common',
                                         
'title' => MODULE_SHIPPING_FLAT_TEXT_AP_SATCHEL,
                                          
'cost' => MODULE_SHIPPING_AUSTRALIA_POST_COST);
            }

        }

      if (
$this->tax_class 0) {
        
$this->quotes['tax'] = zen_get_tax_rate($this->tax_class$order->delivery['country']['id'], $order->delivery['zone_id']);
      }

      if (
zen_not_null($this->icon)) $this->quotes['icon'] = zen_image($this->icon$this->title);

      return 
$this->quotes;
    }

    function 
check() {
      global 
$db;
      if (!isset(
$this->_check)) {
        
$check_query $db->Execute("select configuration_value from " TABLE_CONFIGURATION " where configuration_key = 'MODULE_SHIPPING_FLAT_STATUS'");
        
$this->_check $check_query->RecordCount();
      }
      return 
$this->_check;
    }

    function 
install() {
      global 
$db;
      
$db->Execute("insert into " TABLE_CONFIGURATION " (configuration_title, configuration_key, configuration_value, configuration_description, configuration_group_id, sort_order, set_function, date_added) values ('Enable Flat Shipping', 'MODULE_SHIPPING_FLAT_STATUS', 'True', 'Do you want to offer flat rate shipping?', '6', '0', 'zen_cfg_select_option(array(\'True\', \'False\'), ', now())");
      
$db->Execute("insert into " TABLE_CONFIGURATION " (configuration_title, configuration_key, configuration_value, configuration_description, configuration_group_id, sort_order, date_added) values ('Australia Express Post - Satchel', 'MODULE_SHIPPING_AUSTRALIA_EXPRESS_POST_COST', '16.00', 'The shipping cost for books using this shipping method.', '6', '0', now())");

      
$db->Execute("insert into " TABLE_CONFIGURATION " (configuration_title, configuration_key, configuration_value, configuration_description, configuration_group_id, sort_order, date_added) values ('Australia Post - Satchel', 'MODULE_SHIPPING_AUSTRALIA_POST_COST', '13.00', 'The shipping cost for books using this shipping method.', '6', '0', now())");
      
$db->Execute("insert into " TABLE_CONFIGURATION " (configuration_title, configuration_key, configuration_value, configuration_description, configuration_group_id, sort_order, date_added) values ('Australia Post - Non-books/Small Items', 'MODULE_SHIPPING_NONE_BOOKS_SMALL_ITEMS_COST', '5.00', 'The shipping cost for none books and small items using this shipping method.', '6', '0', now())");
      
$db->Execute("insert into " TABLE_CONFIGURATION " (configuration_title, configuration_key, configuration_value, configuration_description, configuration_group_id, sort_order, date_added) values ('International Shipping Cost', 'MODULE_SHIPPING_INTERNATIONAL_COST', '27.00', 'The shipping cost for all international orders using this shipping method.', '6', '0', now())");

    
      
$db->Execute("insert into " TABLE_CONFIGURATION " (configuration_title, configuration_key, configuration_value, configuration_description, configuration_group_id, sort_order, use_function, set_function, date_added) values ('Tax Class', 'MODULE_SHIPPING_FLAT_TAX_CLASS', '0', 'Use the following tax class on the shipping fee.', '6', '0', 'zen_get_tax_class_title', 'zen_cfg_pull_down_tax_classes(', now())");
      
$db->Execute("insert into " TABLE_CONFIGURATION " (configuration_title, configuration_key, configuration_value, configuration_description, configuration_group_id, sort_order, set_function, date_added) values ('Tax Basis', 'MODULE_SHIPPING_FLAT_TAX_BASIS', 'Shipping', 'On what basis is Shipping Tax calculated. Options are<br />Shipping - Based on customers Shipping Address<br />Billing Based on customers Billing address<br />Store - Based on Store address if Billing/Shipping Zone equals Store zone', '6', '0', 'zen_cfg_select_option(array(\'Shipping\', \'Billing\', \'Store\'), ', now())");
      
$db->Execute("insert into " TABLE_CONFIGURATION " (configuration_title, configuration_key, configuration_value, configuration_description, configuration_group_id, sort_order, use_function, set_function, date_added) values ('Domestic Shipping Zone', 'MODULE_SHIPPING_FLAT_ZONE', '0', 'If a zone is selected, domestic cost will only apply for that zone. All other zones applies international shipping cost.', '6', '0', 'zen_get_zone_class_title', 'zen_cfg_pull_down_zone_classes(', now())");
      
$db->Execute("insert into " TABLE_CONFIGURATION " (configuration_title, configuration_key, configuration_value, configuration_description, configuration_group_id, sort_order, date_added) values ('Sort Order', 'MODULE_SHIPPING_FLAT_SORT_ORDER', '0', 'Sort order of display.', '6', '0', now())");
    }

    function 
remove() {
      global 
$db;
      
$db->Execute("delete from " TABLE_CONFIGURATION " where configuration_key in ('" implode("', '"$this->keys()) . "')");
    }

    function 
keys() {
      return array(
'MODULE_SHIPPING_FLAT_STATUS''MODULE_SHIPPING_AUSTRALIA_EXPRESS_POST_COST''MODULE_SHIPPING_AUSTRALIA_POST_COST''MODULE_SHIPPING_NONE_BOOKS_SMALL_ITEMS_COST''MODULE_SHIPPING_INTERNATIONAL_COST''MODULE_SHIPPING_FLAT_TAX_CLASS''MODULE_SHIPPING_FLAT_TAX_BASIS''MODULE_SHIPPING_FLAT_ZONE''MODULE_SHIPPING_FLAT_SORT_ORDER');
    }
  }