From what I gather is it is marked Always Free Shipping with a 10lb weight ...
I changed the shipping weight to 0 and got this message:
$109.99
Warning: This product is marked - Free Shipping, Shipping Address Required
Free Shipping Module is required when all products in the order are Always Free Shipping Products
And when the only Product in the cart you see only FREE SHIPPING freeshipper and when another Product is in the Cart you see only FedEx ...
Are you wanting when the Product marked Always Free Shipping to show FREE SHIPPING freeshipper *and* FedEx for the 10lbs?
The only reason I can think of is if they wanted expedited shipping, then FedEx would have to show. Although this is a hand pump and not something most folks would need in a big hurry, so FedEx probably isn't a big deal on that one item.
Or, is everything working great like this with the one exception of you still need Free Shipping on Orders of $500+ ... and when that happens *everyone* gets Free Shipping and FedEx does not show ...