All that is certainly helpful to try to resolve the issue at hand. Recently somewhat brought up a similar issue. It was stated that there would likely be a shipping issue with this kind of virtual/product mixture.
Could limit orders to one type of product through an extra_cart_actions file. Otherwise would need to work through the virtual/product logic to figure out an opportunity to minimize the difficulty being experienced. Wondering if other settings aren't causing some of the issue, but haven't toyed with the code in that area really yet.



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