Right I have been looking through ot_shipping.php, now I'm still learning php and I haven't got onto functions and classes yet so I find it quite difficult to understand, the following is from lines 83,84 and 85 and it looks like this could be modified so that shipping doesn't take into account the tax so free shipping can be based on subtotal(not total):
Code:
$order->info['tax'] += zen_calculate_tax($order->info['shipping_cost'], $shipping_tax);
$order->info['tax_groups']["$shipping_tax_description"] += zen_calculate_tax($order->info['shipping_cost'], $shipping_tax);
$order->info['total'] += zen_calculate_tax($order->info['shipping_cost'], $shipping_tax);
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