OK - It seems I have been a bit of a dummy and have purchased a template from Template monster.
We had a great guy take an existing shop and update it to the latest Zencart - and apply our purchased template from Template monster.
All seems to work - EXCEPT for the Search feature.
I have tried to make an account on Templatemonsters website to raise a support ticket - but the validation email has yet to arrive - been 30 minutes now.
A test installation of this site can be found here http://www.potentzen.com/duckw
I am not sure if any of you have used this template - it all seems to be sweet except for the search not working.
What could be wrong??
Cheers for now
Livesol
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