Quote Originally Posted by lrfowler24 View Post
so......I have an item that is bulky...like 30" x 24" x 24"......around 30 pounds......BUT zencart chooses a large flat rate USPS box.......my item would never fit in a USPS LFR box!
how do I fix this problem?
You could change the max weight of a LFRbox from 70 down to something more realistic.

In our case & based upon the products we sell, we limit SMfr boxes to a total zencart weight of 1.5 pounds
Regional A boxes 1.51 to 3.00 pounds
MEDfr from 3.01-7 pounds

Then juggle database weights of products to make them fit to the boxes desired. Not perfect but works for us.