I am saying, without any changes, FedEx and USPS show all of those shipping costs for an order that is 1.5lbs ...
What are you wanting to see that is different?
I am guessing that when you say "free media shipping" you are referring to the USPS Media Mail ... but perhaps we are not using the same terms ...
I do not know what FedEx methods you are using for shipping quotes ...
I have turned on FedEx and all shipping methods ...
I have turned on USPS and all shipping methods ...
From those, what are you really using for FedEx ...
From those, what are you really using for USPS ...
And do you only use USPS for Domestic based on a zone? Or do you also use USPS for International shipping as well ...
I am not able to build a customized environment for the Shipping Costs if we are not setup the same way for me to check the shipping costs from these two shipping modules and then if I do not know what you see without customizations to either FedEx and USPS shipping modules and then what you want to see differently ...
You also mentioned you are using Free Shipping Options freeoptions but then you said:
Right now with free shipping turned on all other options disappear
which sounds like if you were to look in Modules ... Order Totals ... Shipping ot_shipping you have setup Free Shipping in there ... if so, turn that off as it will goober up your shipping right from the git go .... once off, what do you see with FedEx, USPS and Free Shipping Options setup?
What are your settings on Free Shipping Options freeoptions ...