apogeerockets:
Noted! I didn't like the lightbox system my original frontend template provided, so I went back to lightbox from my 1.5.1 install and didn't check support on it. I'll update that at some point.
Along the same lines, I see you also have both FEC and Cowoa listed among your add-ons. I think these were integrated into a single module way back in 2009?
Although this won't be the cause of your problem either, this is probably going to be a good time to suggest that you clean up (remove) any modules that you aren't actually using (and update those that you are).
Having unused/outdated modules hanging around is a significant security risk, and frankly speaking, it makes a mockery of the SSL that you (and many others) feel can't be without. (IOW, us hackers are laughing at you ;-)
Dare I even mention that each module has the potential to cause problems and conflicts, and upgrades can be a nightmare.
apogeerockets:
we're at over 15,000 customer accounts and 28,000 orders since 2013
Wow, that's quite a busy site you have there.
This, and the fact that you stated 'it seems to have been slowly running down and down' (as opposed to something that happened overnight) is suggesting to me that you could simply be overloading the server. (Either the webserver, but more likely, the SQL server).
Activating the "page parse time" could be useful here.
Shared server or VPS?
How much RAM?
Cheers
RodG
NOTE: We are sorry that Rod is no longer with us.
We are grateful for all his contributions to the Zen Cart community.
Ozpost - The Ultimate Shipping module for Australian Merchants. Click these links for its Homepage, or Download from Zen-Cart.com.