Quote Originally Posted by yellow1912 View Post
You may perhaps have the same setting then: note that you cannot set the category depth level less than 1, 1 is the minimum level (for now)
Thanks for all the help yellow1912

I have now set my max category level to '2' and category separator to '-', and I'm now getting nice URL's like:

.nintendoparts.com.au/ds-lite-screens/ds-lite-bottom-lcd-screen

still can't get .html extensions to work, but this will have to do.